Border Reiver Project 1: Preparation of castings

Tools for preparing castings: 
Large flat file, scalpels, small files, Games Workshop
snippers, superglue and pin vices (drills).

I decided to report on this project as I go along, partly to put pressure on myself to keep going, and otherwise because my approach might be of interest to others or I might need some feedback on options...

The figures are 28mm Timeline and Foundry metals and there is a total of 13 mounted, 150 foot, 1 gun, 3 cattle, 2 sheep and 2 dogs.

I always make a list of stages. Then I can repeat the process in the same style if I need to do additional figures at a later date. I also mark off progress so I know where I am and to give myself a sense of achievement.

The figures are essentially on one continuous if virtual conveyor belt. I do something to each figure in the army or armies, then repeat. I never paint unit-by-unit.

First step is to prepare the castings.

1. File bottom of bases flat. 
I just run the figures up and down a large domestic flat file. A couple of passes is usually enough.
2. Remove casting tags and any flash.
Very few of the foot figures had any flash or casting lines, but they did have little casting tags which needed to be knocked off or cut. The Timeline horses were more challenging but I think they will look alright once they are painted.
3. Correct leaning figures. 
Some figures seemed to be bent over in relation to the angle of their bases. This was easily corrected by carefully bending them at the ankles.
4. Drill holes for pikes and superglue pikes.
Thankfully the pikemen are all empty handed allowing me to add North Star pikes. Some hands needed drilling with a pin vice. I used to use 2-part epoxy resin for sticking pikes etc, but have been experimenting with superglue. Epoxy resin seems to be quite scarce these days.
5. Assemble gun, cattle, riders and stick riders on horses.
6. Add Green Stuff to 'shorts' and around arm joints on riders.

Greenstuff and rubber-tipped sculpting tools. Some of the Foundry figures are 'Sea Dogs' so I built round the bottom of their open-ended shorts to represent the big baggy (but gathered) trousers worn by the lower orders of landlubber.

I decided the figure on the lower right was OK as it was.

Some of the Timeline riders have separate arms and needed filler to disguise the joints. I then realised that I'd have to rebuild the shoulder detail but I found that it was quite difficult to replicate the fine detail of the original castings. Not my finest hour but they will probably look OK once painted and on the table in a dimly-lit wargames club!